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Additional resources for Jigs And Tips
A square set on end acts as a guide when squaring up the end of a mortise (right). Chopping to a line vertically -- Cutting with a chisel held plumb is an acquired skill. Finding the right angle is easiest when you are only slightly above the work and looking across the chisel. Sighting against a square set on end helps, as does good light shining toward the work and you. Holding the chisel plumb greatly speeds any chopping task. If this is hard for you, or if you have to cut an angled mortise, saw a waste block to this angle and clamp it in place to guide your chisel.
A squared-up board cut to the width of the inside provides an easy way to square up a case. -thick blocks of wood. These spacers help align or position parts during glue-up, and they're great for protecting A box full of shim materials the surface of your work. In the comes in handy during glue-up. photo at right, small squares of MDF align the clamp heads over the center of the joint, while plastic shims prevent the pipes from dinging the surface. Riser blocks raise the work Gluing up assemblies often means having to get underneath the work to attach clamps or other parts.
The jointer cleans up tapers quickly. A few light passes over the jointer should clean up any mill marks or other surface irregularities left after roughing out a leg by machine. Template routing ensures consistent results. Both bottombearing bits (shown) and topbearing bits work. Doublefaced tape secures the template to the legs. Router: A flush-trimming bit mounted in a router table is another quick way of cleaning up tapers, especially if you don't have a jointer. This technique also guarantees that all the tapers are precisely the same.